Fosshape 300 is often called the “buckram replacement” — a unique, felt-like synthetic fabric that becomes rigid, structured, and sculptable when activated with heat. A long-time favourite among cosplayers, it’s perfect for masks, armor pieces, millinery, puppetry, props, and any project that needs lightweight shaping and durability.
This 45" (114 cm) wide material is mildew-resistant, dyeable, and cuts cleanly with scissors without fraying. You can sew it to itself or to other fabrics as an internal stiffener, or shape it into a standalone structure. Once heated, it bonds to itself, allowing you to layer pieces without visible stitching.
Fosshape can be activated with a fabric steamer (the most commonly preferred method), but a steam iron or industrial hot-air gun also works well. Adjusting heat, time, and pressure allows you to control the level of stiffness. Two layers of Fosshape 300 can even be bonded to approximate the heft of Fosshape 600, making it extremely versatile for lighter or more intricate designs.
Ideal for:
Cosplay (masks, armor, accessories)
Costuming and theatrical work
Millinery and headpieces
Puppetry and craftwork
Props, sculpture, and set design
Museum mount making
…and so much more.
Specifications:
Weight: 9 oz/yd² (300 g/m²)
Thickness: approx. 0.125"
45" (114.3 cm) width
Sold by the meter; continuous cuts when ordering multiples
Shipped folded (not on a roll)
Products & Notions
Unused and unmodified products may be returned within 30 days of purchase, provided they are in their original, sellable condition.
To be considered sellable, items must be:
Items that do not meet these conditions may not be accepted for return.
Cut Fabric
Fabric that has been cut from the bolt specifically for your order is final sale and cannot be returned or exchanged.
Online Purchases
Online purchases that otherwise meet our return policy may be returned within 30 days. Please note that return shipping costs are the responsibility of the customer.
You may either ship your return to us at your own expense or return it in person at The Sewing Cafe during our regular store hours.
Original shipping charges are non-refundable.